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Automation

Table of contents

Production line automation

CPP “PREMA” S.A., in its rich offer, provides production automation services as well as construction of special-purpose machines. In our activity, we focus on comprehensive customer service in the field of automation systems, pneumatics, robotics, and electric drives. A wide range of products and cooperation with reputable manufacturers of components and automation units enable us to build control systems strictly tailored to customer requirements.

We offer:

  • Construction of machines and devices under special customer orders,
  • Construction of robotized stations,
  • Design of industrial automation systems,
  • Modification and modernization of existing installations and control systems,
  • Implementation of PLC and HMI automation system software,
  • Technical support and consulting,
  • Production of “turnkey” control systems.

The development of our company is based on striving for customer satisfaction, who is to receive modern and reliable products. We take full responsibility for each phase of the project. We ensure good purchasing conditions, attractive prices for our products, technical advice, warranty and post-warranty service.

Example projects of production automation completed by CPP “PREMA” S.A.:

Production process automation.pdf (PL)

PolyCut Pro
    Polymer Fiber Manufactoring Automation

  • A Machine for Processing Polymer Fibers
    PolyCut Pro is an automatic production line used in fiber industry. It's function relies on cutting and packaging polymer fibers.
  • Material Loading and Cutting
    The machine starts by loading a spool of material and then cuts it precisely to the required lengths. Thanks to specially designed cutting wheels, we can ensure cutting accuracy under all conditions.
  • Work Process
    The workstation processes goods following these steps:
    1. Spool loading
    2. Material cutting
    3. Conveying
    4. Material weighing
    5. Packaging
    6. Outbound transport
  • Technical parameters
    Fiber length range: 38 / 48 / 54 mm
    Packaging weight range: 0,5 / 0,6 / 1 kg
    Packaging machine's efficiency: 30 packages per minute
    Weighing machine's efficiency: 30 cycles per minute
  • Control and Efficiency
    The entire process is controlled by a Siemens microprocessor, which allows easy control and adjustment, guaranteeing production efficiency at a high level.
  • Contact us to find out how PolyCut Pro can contribute to the efficiency of your business.

CompactPacker
    Industrial Process Automation

  • Machine for Ironing Boxes on Pallets from CPP "PREMA" S.A.
    CompactPacker is press for boxes on pallets, which allows better warehouse and transport space management.
  • Functionality and Safety
    The device has an intuitive operator panel that simplifies operating it. CompactPacker is also equipped with safety systems, including a sliding door with a locking bolt, an emergency stop button and a special lock that prevents the press from descending on it's own during maintenance.
  • Technical Parameters
    Height range (with pallet): 1750 - 2250 mm
    Pallet sizes: 1200x800 mm, 1200x1000 mm, 1000x1000 mm
    Compressed air supply pressure: max. 12 bar
  • Efficiency and Adaptability
    This device not only means a significant improvement in production efficiency and quality, but also a great time and costs save. With its help, our customers can achieve faster time-to-market with decreased batch sizes.
  • Contact our sales department to learn more about CompactPacker's functioning and usage.

FlexiForm R2
    Machine Automation - Beveling

  • Precision and Efficiency in Metalworking
    FlexiForm R2 is a workstation for rounding the edges of processed details, designed with precision, productivity and adaptability in mind.
  • Technical Description
    Our machine uses an R2 radius cutter. The design, based on solid steel profiles and two electric drives that power the cutter's feed, guarantees unparalleled performance and durability.
    Additionally, integrated pneumatic drives are responsible for transporting and clamping the workpiece, enabling efficient and safe machining. Manual height adjustment of the cutter allows quick adaptation to a wide variety of production tasks.
  • Technical Parameters
    Single cycle time: approx. 20 - 25 s
    Efficiency: approx. 140 - 180 pcs./h
    Supply voltage: 400 VAC
    Installed power: approx. 2 kW
    Air pressure: min. 6.5 bar
  • Automation and Productivity
    The FlexiForm R2 from CPP "PREMA" S.A. features a fully automatic operation cycle, minimizing the need for operator intervention and increasing productivity. From the moment the part is placed in the tray, through the milling process, to the ejection of the finished product into a replacable bin, every step is precisely controlled and optimized.
  • Benefits for the User
    This device is not only a significant improvement in production efficiency and quality, but also a significant time and cost savings. With its help, our customers can achieve faster time-to-market with smaller batch sizes.
  • Contact us today to learn more about the metalwork supporting beveler.

TextiFold Master
    Automatics with Pneumatic Drives for Folding and Welding Textiles

  • Speed and Precision in Textile Production
    TextiFold Master is an automated textile gluing and folding machine, created with precision and efficiency in mind.
  • Stages of the Automation Process
    Loading and preparing the material: The textile material is loaded onto a specially designed roller, ensuring safety and precision in processing.
    Welding the ends: The ends of the sheet are meticulously welded, ensuring their durability and aesthetics.
    Rolling up the material: The processed material is precisely prepared for further production stages.
    Dice folding: A dice-folding mechanism ensures the ideal size and form of finished products.
    Stacking: Using pneumatic actuators, the sheets are stacked, ready for further processing or packaging.
  • Technical Parameters
    Sheet length range: 1900 - 3100 mm
    Sheet width: 700 - 900 mm
    Spool diameter: do 1200 mm
    Supply voltage: 400 VAC
    Control voltage: 24 VDC
    Compressed air supply pressure: min. 6.5 bar
  • Full Offer and Service
    Our offer includes designing, manufacturing, transportating, installing and starting up the device at the customer's site. We provide a 12-month warranty period and professional after-sales service.
  • Feel free to contact our team of experts so that together we can create a solution perfectly suited to your needs.

SealMaster 3000
    Automation of EPDM Sealant Production

  • Production Lines Automation
    An automated EPDM gasket cutting and gluing machine (e.g. doors, windows) designed to maximize production efficiency and precision.
  • Cutting and Gluing Process at the Highest Level
    The machine automatically loads material, precisely cuts it to required length, applies glue and joins the ends of gaskets for unparalleled accuracy and repeatability.
  • Automation for Efficiency
    SealMaster 3000 minimizes the need for operator intervention, resulting in faster production cycles and reduced errors. Automated work cycles ensure that the entire process is carried out efficiently while maintaining the highest quality standards.
  • Technical Parameters
    Sulfur-free EPDM with a density of 0.5 ± 0.1 g/cm³
    Cycle time: ~30 seconds
    Control type: PLC controller and HMI panel
    High-quality components, including pneumatic actuators and glue dispensing system
  • Benefits of Choosing SealMaster 3000
    -Significant increase in production efficiency,
    -High product finish accuracy and quality,
    -Full process automation reducing the risk of errors,
    -Professional technical support and service.
  • Feel free to contact us to learn how SealMaster 3000 can optimize your company's gasket production.

PillowPacker 4000
    Automation of Disposable Pillowcase Production Processes

  • Automated Production Belt
    PillowPacker 4000 is a production line designed specifically for creating disposable pillowcases. Automation of the process ensures high efficiency, precision and quality of finished products, while minimizing the manual labor involvement.
  • Automating Production Processes
    From the delivery of the material to the roll stand, to the precise cutting and welding of the edges, to the folding and stacking of the finished pillowcases - every stage of production is automated.
  • Detailed Working Description
    1. Loading and Centering of Material: The operator places a roll of fabric on a rack, where it is automatically centered.
    2. Pulling and Cutting the Fabric: Pneumatic handles pull the fabric to the desired size, and then an ultrasonic knife precisely cuts the fabric while sealing the edges.
    3. Folding and Stacking: The pillowcase is automatically folded to the required dimensions and then stacked, ready for further processing or packaging
  • Technical Parameters
    Power supply: 230 VAC
    Operating pressure: 6 bar
    Belt speed: 15 m/min
    Control: electric
  • Benefits of Choosing PillowPacker 4000
    -Optimization of the production process thanks to full automation,
    -High quality and precision of making pillowcases,
    -Significant increase in production efficiency,
    -Full technical support and service.
  • Feel free to contact us to learn how the PillowPacker 4000 can affect the production of disposable pillowcases in your company.

PressureFlex
    Automatic Pressure Tester for Cables

  • Safety at a Factory
    PressureFlex is an advanced and reliable cable leakage testing station. With automated processes and high-precision testing, this device provides high quality and safety standards in production.
  • Automated Test Stand
    Equipped with four test sockets, the device provides fast and efficient testing of cable integrity. With the ability to adapt to different wire diameters, PressureFlex offers versatile applications. Automation of the process increases productivity and minimizes the risk of errors.
  • Technical Parameters
    Station dimensions: 500x500x1600 mm
    Compressor dimensions: 1920x668x1555 mm
    Supply voltage: 400 VAC, 3 phases, 75 kW
    Operating temperature: +5 ÷ +40°C
    Control: electric
  • Why Choose PressureFlex?
    -Optimization of test processes through automation,
    -High precision and repeatability of tests,
    -Capable of adapting to different types and diameters of tubing,
    -High-quality components, including pneumatic actuators and adhesive dispensing system.
  • Feel free to contact us to learn more about how PressureFlex can improve your company's pressure testing processes.

VeneerMaster 5000
    Automation of Industrial Veneer Production

  • Advanced Veneer Processing
    The VeneerMaster 5000 is a production line designed for efficient wet and dry veneer handling. Designed to automate and optimize the process of veneer handling, it guarantees not only increased productivity, but also improved quality of the final product.
  • Two-Module Design for Maximum Efficiency
    The machine consists of two key modules: the first is designed for interleaving wet veneer plywood with aluminum spacers, and the second for receiving dry plywood and stacking it on pallets. This modular design enables versatile use of the device in various stages of veneer processing.
  • Automating the Handling Process
    VeneerMaster 5000's automatic cycle allows for fast and precise handling of veneer layers, minimizing the need for manual intervention and ensuring consistent product quality. Using foam grippers and special claws, the machine ensures gentle and efficient material manipulation.
  • Technical Parameters
    Plywood length range: 1200 - 2300 mm
    Width of plywood: up to 300 mm
    Supply voltage: 400 VAC
    Control voltage: 24 VDC
    Minimum compressed air supply pressure: 6.5 bar
  • Why is the VeneerMaster 5000 worth choosing?
    -Optimization of the veneer interleaving process,
    -Increasing productivity and improving product quality,
    -Reducing the need for manual intervention,
    -Technical support and service.
  • Feel free to contact us to discuss how the VeneerMaster 5000 can improve efficiency and quality of your veneer production.
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