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Refurbishment, Repair, and Servicing of Pneumatic Cylinders

Professional Pneumatic Cylinder Servicing

At CPP PREMA, we specialise in the refurbishment, repair, servicing and maintenance of pneumatic actuators, encompassing both our own products and those from other manufacturers. Leveraging cutting-edge technology and extensive expertise, we deliver services that meet the highest industry standards. We ensure rapid project completion and cost optimisation compared to purchasing new components, thereby minimising downtime in your production processes.

Refurbishing pneumatic cylinders offers a cost-effective and environmentally friendly alternative to replacement. We meticulously assess the technical condition of cylinders, replace worn components, and conduct rigorous functional tests to guarantee reliability and extended service life. Explore our professional pneumatics servicing offerings to enhance the efficiency of your pneumatic systems.

Pneumatic Cylinder Refurbishment and Repair Process

  1. Service Request Submission: We accept service requests via a dedicated form. Delivered cylinders must be free from chemical, radiological, or other hazards.
  2. Technical Diagnostics: We perform a comprehensive evaluation of the cylinder’s condition, analysing damage characteristics, operating conditions, and repair feasibility.
  3. Cost Estimation: We provide a detailed quotation, incorporating labour, materials, and transport costs. Clients receive a full breakdown prior to commencing work.
  4. Repair Execution: We undertake refurbishment, replacing defective components to restore full functionality. Repairs are conducted either at our facility or on-site at the client’s location.
  5. Quality Assurance: Post-repair, we carry out functional and durability tests to verify compliance with technical specifications. If necessary, we implement additional corrective actions.
  6. Cylinder Delivery: The refurbished cylinder is either handed over directly to the client or shipped with delivery confirmation, ready for immediate use.

Structure of Pneumatic Cylinder Refurbishment - for Example

Technological Operation Component
DISASSEMBLY -
WASHING Washing Machine
ASSEMBLY (REFURBISHMENT) Foil Label
ASSEMBLY (REFURBISHMENT) O-Ring
ASSEMBLY (REFURBISHMENT) Guide Sleeve Ø 40
ASSEMBLY (REFURBISHMENT) ZJ Toothed Ring
ASSEMBLY (REFURBISHMENT) Front Cover D160 ISO
ASSEMBLY (REFURBISHMENT) Gland
ASSEMBLY (REFURBISHMENT) O-Ring
ASSEMBLY (REFURBISHMENT) Shock-Absorbing Seal
ASSEMBLY (REFURBISHMENT) Pressure Seal
ASSEMBLY (REFURBISHMENT) O-Ring
ASSEMBLY (REFURBISHMENT) Piston Seal K50
ASSEMBLY (REFURBISHMENT) Blanking Plug
ASSEMBLY (REFURBISHMENT) Guide Ring
ASSEMBLY (REFURBISHMENT) Nut sp.M27
ASSEMBLY (REFURBISHMENT) Protective Mesh 38mm - Black
ASSEMBLY (REFURBISHMENT) Foil Label 19x19
ASSEMBLY (REFURBISHMENT) Sleeve D160x1050 ISO
ASSEMBLY (REFURBISHMENT) Piston Rod D160x1148 ISO
ASSEMBLY (REFURBISHMENT) Shock-Absorbing Seal
ASSEMBLY (REFURBISHMENT) O-Ring
INSPECTION -
PACKING AND LABELLING -

Services for CPP PREMA and Third-Party Cylinders

We provide comprehensive servicing for pneumatic cylinders, covering both CPP PREMA products and those from other manufacturers. For our own cylinders, we utilise genuine spare parts and adhere to procedures ensuring warranty compliance. For third-party cylinders, we develop tailored repair strategies to accommodate unique designs, enabling effective refurbishment of even non-standard components.

Our technical specialists offer end-to-end support, from diagnostics to commissioning of refurbished cylinders at the client’s site. We handle warranty repairs, post-warranty repairs, and periodic maintenance, customising our services to meet specific industrial application requirements.

Benefits of Refurbishment and Servicing with CPP PREMA

  • Cost Optimisation: Refurbishment is more economical than purchasing new cylinders, reducing operational expenses.
  • Reduced Downtime: Our streamlined repair process minimises production interruptions.
  • Quality Assurance: We use certified components and adhere to stringent quality standards, ensuring the reliability of refurbished cylinders.
  • Service Flexibility: We offer both on-site and off-site repairs, aligning with client schedules and requirements.
  • Sustainability: Refurbishment reduces waste, supporting responsible resource management.

When is Cylinder Refurbishment Necessary?

We recommend refurbishing pneumatic cylinders when symptoms such as air leaks, reduced performance, irregular piston movement, or mechanical damage are observed. Our team conducts thorough diagnostics to identify the root causes and propose the most cost-effective solution, whether for warranty-covered or post-warranty cylinders. Contact us for a professional technical assessment!

Why Choose CPP PREMA?

We are a leader in the pneumatics industry, providing advanced servicing solutions to clients in Poland and internationally. Our expertise, state-of-the-art technical facilities, and skilled team enable us to handle projects of varying complexity. We offer comprehensive technical support to enhance the efficiency and reliability of pneumatic systems. Discover our full range of servicing solutions and join our network of trusted partners!

Actuator failure?

Need refurbishment, repair, or servicing for a pneumatic cylinder? Contact our team to submit a request or obtain a detailed quotation. We guarantee a prompt response and a professional approach to every project.