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Metalworking Services

Table of contents

Metalworking

Metalworking is a set of processes that change the shape, properties or finish of a metal to produce desired components. Through advanced techniques such as shotblasting, grinding, cutting, sawing, turning, milling, honing, drilling, bending or rolling, it is possible to shape metals to desired forms. Metalworking methods are used in the automotive, aviation, construction and machine manufacturing fields, among others. Our company specialises in comprehensive metalworking, offering top-quality services tailored to individual customers’ needs. A team of experienced specialists and a modern machine park guarantee precise execution and timely completion of each order. We invite you to familiarise yourself with our offer and to cooperate with us in order to jointly create solutions for today’s technological challenges.

Advantages of metalworking

Metalworking offers many advantages that make it indispensable in industry. It provides high dimensional precision and repeatability, crucial in the production of components with tight tolerances. Through a variety of methods, almost any metal can be machined and any shape can be created. Metalworking techniques improve the mechanical properties of metals, increasing their strength and durability, while being cost-effective and minimising material waste.

Types of services:

Shotblasting: Surface Cleaning and Reinforcing Process

    Shotblasting pricing
    Price per 1 man-hour (PLN)
    From 50,00 To 350,00

    The shotblasting price depends on:
    * Size and type of component: larger and more complex components require more work and more shot.
    ** Type of shot: steel, glass, ceramic or other shot may vary in price.
    *** Surface soiling degree: dirtier surfaces require longer blasting.

    Technological possibilities of the shotblasting machine

    No. Parameter Value Unit
    SG 2 Shotblasting Machine
    1 Working chamber's capacity 170 l
    2 Maximum load 500 kg
    3 Single workpiece's maximum weight approx. 10 kg

    Grinding: Precise Smoothing and Surface Finishing

      Metal grinding pricing - plane
      Price per 1 man-hour (PLN)
      From 50,00 To 350,00
      Metal grinding pricing - cylindrical
      Price per 1 man-hour (PLN)
      From 60,00 To 350,00
      Metal grinding pricing - hole
      Price per 1 man-hour (PLN)
      From 70,00 To 350,00

      The price of metal grinding depends on:
      * Type of material: harder metals require more robust tools.
      ** Precision degree: higher precision requires more advanced tools and more time.
      *** Component size and shape: larger and more complex shapes require more time and work.

      Technological possibilities of the grinders

      No. Parameter Value Unit
      JOTES SPD 30B Flat Surface Grinder
      1 Detailing 1000 x 300 mm
      3G71 Flat Surface Grinder
      1 Detailing 550 x 200 mm
      2 Maximum pitch 660 x 210 mm
      JOTES SOJ 10 A Grinder
      1 Optimal handle attached to grinder's WR 160 mm
      2 Maximum grinding length 160 mm
      3 Maximum diameter ø100 mm
      4 Minimum diameter (for short grinding lengths) ø100 mm
      JOTES E450 UP Roller and Hole Grinder
      1 Maximum grinding length 1000 mm
      2 Maximum clamping length in tusks 1123 mm
      3 Maximum grinding diameter ø320 mm
      4 Maximum workpiece weight in tusks 200 kg
      5 Magnetic handle with dial ø200 mm
      JOTES MC 50 Centerless Grinder
      1 Optimum grinding diameter ø100 mm
      2 Grinding length depending on a workpiece's mass up to 1700 mm
      Kinpol APE 40 Tapered Tool Sharpening Grinder
      1 Minimum sharpening diameter ø2 mm
      2 Maximum sharpening diameter ø40 mm
      3 Apex angle from 40 to 180 °
      No. Parameter Value Unit

      Metal Cutting: Techniques Adapted to a Project's Requirements

        Metal cutting pricing - mechanical
        Price per 1 man-hour (PLN)
        From 60,00 To 350,00
        Metal cutting pricing - plasma
        Price per 1 man-hour (PLN)
        From 90,00 To 350,00

        The price of metal cutting depends on:
        * Type and thickness of material: harder metals require more robust tools.
        ** Cutting methods: mechanical, plasma, laser, etc.
        *** Component size and shape: larger and more complex shapes require more time and work.

        Technological possibilities of the guillotine shears

        No. Parameter Value Unit
        CNC ERMAK HVR 3100x10 Guillotine Shears
        1 Cutting length 3100 mm
        2 Maximum (nominal) cutting thickness 8(10) mm
        3 Bumper regulation up to 1000 mm
        4 Cutting accuracy approx. 0.5-1 mm

        Metal Sawing: Various Methods For Optimum Precision

          Metal sawing pricing - saw
          Price per 1 man-hour (PLN)
          From 60,00 To 350,00
          Metal sawing pricing - plasma
          Price per 1 man-hour (PLN)
          From 80,00 To 350,00

          The price of metal sawing depends on:
          * Type of material: harder metals require more robust tools.
          ** Cutting methods: waterjet, plasma, laser, etc.
          *** Thickness of the metal: thicker materials require more energy and time.

          Technological possibilities of the saws

          No. Parameter Value Unit
          Cobra 35 AX DAW Buzz Saw
          1 Maximum overall section dimension 350 mm
          2 Sawed workpiece's length 180 mm
          3 Rotary speed 2800 rpm
          Notes Sawing aluminum and copper alloy materials
          Jaespa Compact-3 Buzz Saw
          1 Maximum overall section dimension 320 mm
          2 Sawed workpiece's length in automatic mode 90 mm
          3 Belt's speed 17-110 m/min
          Bauer S-420 Band Saw
          1 Maximum Sawing diameter ø420 mm
          2 Arm lifting 620 m
          Select-o-mat 320 Band Saw
          1 Maximum Sawing diameter ø320 mm
          Shark 260 Band Saw
          1 Maximum nominal Sawing diameter ø210 mm
          2 Optimum Sawing diameter ø100 mm
          3 Belt speed 36-72 m/min
          BSA-5 Abrasive Cutter
          1 Maximum cross-sectional rod dimension 210 mm
          2 Optimum Sawing diameter ø100 mm
          3 Belt speed 36-72 m/min
          PMX 1250 Plasma Cutting Device
          1 Maximum burned steel parts thickness (optimal) approx. 25 (up to 20) mm
          2 Maximum burned aluminum parts thickness up to 19 mm
          3 Optimum Sawing speed 5mm; 25mm 3500; 250 mm/min
          No. Parameter Value Unit

          Longitudinal and Transverse Turning: Precise Machining

            Cennik Śrutowania

              Metal turning pricing - CNC
              Price per 1 man-hour (PLN)
              From 90,00 To 350,00
              Metal turning pricing - conventional
              Price per 1 man-hour (PLN)
              From 80,00 To 350,00

              The price of turning depends on:
              * Type and thickness of material: harder metals require more robust tools.
              ** Batch size: larger batches can reduce the unit cost of production.
              *** Component size and shape: larger and more complex shapes require more time and work.

              Technological possibilities of the lathes

              No. Parameter Value Unit
              AVIAturn 30 M Lathe
              1 Maximum turning diameter ø300 mm
              2 Maximum turning length 380 mm
              3 Spindle throughput 60 mm
              4 Maximum hexagon (max. sleeve available) 52(41) mm
              5 Maximum square (max. sleeve available) 42(33) mm
              Notes Powered tools
              Colchester Tornado 100 Lathe
              1 Maximum turning diameter ø186 mm
              2 Maximum turning length 350 mm
              3 Spindle throughput (max. sleeve available) 52(50.8) mm
              4 Maximum hexagon (max. sleeve available) 45(47.62) mm
              5 Maximum square (max. sleeve available) 36(41.27) mm
              HAAS SL-10 Lathe
              1 Maximum turning diameter ø280 mm
              2 Maximum turning length 350 mm
              3 Spindle throughput 44 mm
              4 Clearance in the handle approx. 22 mm
              5 Max. sleeve available 22 mm
              Talent 10/78 Lathe
              1 Maximum turning diameter ø356 mm
              2 Maximum turning length 780 mm
              3 Spindle throughput (max. sleeve available) 78(65) mm
              4 Maximum hexagon (max. sleeve available) 67(41) mm
              CNC TUR 50 TM Lathe (turret head)
              1 Maximum turning diameter over bed/slide ø520/290 mm
              2 Maximum turning length 1000 mm
              CNC TUR 68 Lathe (turret head)
              1 Maximum turning diameter over bed/slide ø680/400 mm
              2 Maximum turning length 1000 mm
              TUR 50 SNDC Lathe (with 4+4 chuck)
              1 Maximum turning diameter over bed/slide ø520/290 mm
              2 Maximum turning length 1000 mm
              3 Throughput in the handle 50 mm
              Notes Drilling/boring capability
              TBI 320 VTY MC Lathe
              1 Maximum turning diameter ø420 mm
              2 Maximum turning length 540-3040 mm
              3 Knife angle 45 °
              Index ABC 60 Lathe
              1 Maximum turning diameter (from the feeder) ø6(52) mm
              2 Maximum turning length 280 mm
              3 Spindle throughput 60 mm
              4 Feeder capabilities (max. sleeve available) ø52(50) mm
              5 Capture spindle (max. sleeve available) ø6(42) mm
              Notes Powered tools
              Mazak INTEGREX 200-IV ST Lathe-Milling Machine
              1 Machining length 1524 mm
              2 Turning diameter ø660.4 mm
              3 Handle size 203 mm
              4 Rod capacity 64 mm
              CNC Mazak Quick Turn Nexus 200-II MSY Lathe
              1 Maximum turning diameter from the feeder/above the bed ø65/380 mm
              2 Maximum turning length 575 mm
              3 Spindle throughput 65 mm
              4 Maximum hexagon (max. sleeve available) 56(38.1) mm
              5 Maximum square (max. sleeve available) 45(41.27) mm
              6 Intercepting spindle (handle) 210 mm
              Notes Milling capability - powered tools
              16K20 Lathe
              1 Maximum turning diameter over bed/slide ø420/240 mm
              2 Maximum turning length 1000 mm
              3 Spindle throughput 56 mm
              TUR 50 Lathe
              1 Maximum turning diameter over bed/slide ø500/300 mm
              2 Maximum turning length 1000 mm
              3 Spindle throughput 70 mm
              ZMM BULGARIA C10TM Lathe
              1 Maximum turning diameter over bed/slide ø760/520 mm
              2 Maximum turning length 4000 mm
              3 Spindle throughput 132 mm
              Notes External support
              TBI TC 500 SMCY Lathe
              1 Maximum turning diameter ø250 mm
              2 Maximum turning length 500 mm
              3 Spindle throughput 66 mm
              No. Parameter Value Unit

              Milling: Accurate Material Shaping

                Metal milling pricing - CNC
                Price per 1 man-hour (PLN)
                From 100,00 To 350,00
                Metal milling pricing - manual
                Price per 1 man-hour (PLN)
                From 90,00 To 350,00

                The price of milling depends on:
                * Type and thickness of material: harder metals require more robust tools.
                ** Batch size: larger batches can reduce the unit cost of production.
                *** Component size and shape: larger and more complex shapes require more time and work.

                Technological possibilities of the milling machines

                No. Parameter Value Unit
                CNC Mazak Vertical Center Smart 530C Milling Machine
                1 Maximum movement on the X/Y/Z axes 1050/530/510 mm
                2 Table dimensions 550 x 1300 mm
                Notes Mounted divider
                CNC Chiron FZ 15W HS Milling Machine
                1 Maximum movement on the X/Y/Z axes 550/400/425 mm
                2 Table dimensions 400 x 660 mm
                3 Maximum optimum workpiece size 125 x 130 x 200 mm
                CNC INTOS FNGJ 50 Milling Machine
                1 Maximum movement on the X/Y/Z axes 700/500/500 mm
                2 Table dimensions 500 x 900 mm
                FNF-40 Tool Milling Machine
                1 Maximum movement on the X/Y/Z axes 620/420/400 mm
                2 Table dimensions 400 x 800 mm
                6P12 Vertical Milling Machine
                1 Maximum movement on the X/Y/Z axes 800/320/420 mm
                2 Table dimensions 320 x 1250 mm
                FWD-32 Vertical Milling Machine
                1 Maximum movement on the X/Y/Z axes 800/235/400 mm
                2 Table dimensions 320 x 1250 mm
                FND-32 Vertical Milling Machine
                1 Maximum movement on the X/Y/Z axes 580/380/410 mm
                2 Table dimensions 400 x 800 mm
                676 P Horizontal Milling Machine
                1 Maximum movement on the X/Y/Z axes 400/250/380 mm
                2 Table dimensions 200 x 800 mm
                FN-20 Horizontal Tool Milling Machine
                1 Maximum movement on the X/Y/Z axes 290/190/340 mm
                2 Fixed table dimensions 216 x 680 mm
                3 Angled table dimensions 240 x 600 mm
                No. Parameter Value Unit

                Honing: Surface Finishing

                  Honing pricing
                  Price per 1 man-hour (PLN)
                  From 120,00 To 350,00

                  The price of honing depends on:
                  * Type and thickness of material: harder metals require more robust tools.
                  ** Required machining precision.
                  *** Component size and shape: larger and more complex shapes require more time and work.

                  Technological possibilities of the honing machines

                  No. Parameter Value Unit
                  ROBBI SET-200 Honing Machine
                  1 Minimum diameter ø40 mm
                  2 Maximum optimum honing diameter ø125 mm
                  3 Maximum honed workpiece length 1000 mm

                  Drilling: Creating Precise Holes in Metal

                    Drilling pricing - drilling
                    Price per 1 man-hour (PLN)
                    From 60,00 To 350,00
                    Drilling pricing - threading
                    Price per 1 man-hour (PLN)
                    From 90,00 To 350,00

                    The price of drilling depends on:
                    * Type and thickness of material: harder metals require more robust tools.
                    ** Precision requirements.
                    *** Diameter and depth of holes.

                    Technological possibilities of the drills

                    No. Parameter Value Unit
                    2M55 Radial Drill
                    1 Maximum drilling diameter in steel ø50 mm
                    2 Maximum vertical/horizontal movement 400/1200 mm
                    3 Distance from spindle face to table surface min./max. 328/1128 mm
                    4 Distance from spindle axis to column min./max. 395/1600 mm
                    MEX-30 PF Drill (with milling possibility)
                    1 Maximum movement in X/Y/Z axes 500/190/130 mm
                    2 Table dimensions 210 x 730 mm
                    Infratirea G25 Hull Drill
                    1 Maximum drilling diameter in steel ø25 mm
                    2 Distance from spindle axis to column 320 mm
                    2H135 Hull Drill
                    1 Maximum drilling diameter in steel ø35 mm
                    2 Maximum vertical movement 250 mm
                    3 Distance from spindle face to table surface min./max. 30/750 mm
                    4 Distance from spindle axis to column 300 mm
                    BTR 10 x4 Serial Drill
                    1 Maximum vertical movement 110 mm
                    BKR 3x4 x4 Serial Drill
                    1 Maximum drilling diameter in steel ø32 mm
                    WED 32 Hull Drill
                    1 Maximum drilling diameter in steel ø40 mm
                    Roscamat-400 (730 W) Pantograph Pneumatic Dual Arm Threader
                    1 Threading in steel from M2 to M24
                    4 Maximum radial distance between threader and base's axes 1100 mm
                    5 Maximum workpiece's height 680 mm
                    No. Parameter Value Unit

                    Metal Shaping: Moulding Metal Without Removing Material

                      Metal shaping pricing - bending
                      Price per 1 man-hour (PLN)
                      From 70,00 To 350,00
                      Metal shaping pricing - rolling
                      Price per 1 man-hour (PLN)
                      From 80,00 To 350,00

                      The price of metal shaping depends on:
                      * Type and thickness of material: harder metals require more robust tools.
                      ** The type of operation: bending or rolling.
                      *** Component size and shape: larger and more complex shapes require more time and work.

                      Technological possibilities of the metal shaping machinery

                      No. Parameter Value Unit
                      KM2/1250 Edge Bending Machine
                      1 Bent sheet metal's maximum thickness 2 mm
                      2 Maximum bending length 1250 mm
                      UPW-16 Thread Roller
                      1 Available supports M6, M8, M10, M12, M16, M20, M36
                      2 Maximum thickness of burned aluminum elements M6x1, M8x1.25, M8x1.25, M10x1, M10x1.25, M12x1, M12x1.25, M12x1.75, M16x1.5, M16x2, M20x1.5, M20x2.5, M24x2, M27x2, M30x2, M36x2, M42x2

                      Please send your questions to:

                      uslugi@cpp-prema.pl

                      Please send your questions to:

                      uslugi@cpp-prema.pl

                      To receive a service’s price and prepare a workshop guide, please contact our Service Specialist or an authorized person.

                      Attention! When submitting workpieces for machining, it is necessary to specify the material’s type. In the absence of this information, CPP “PREMA” S.A. is not responsible for any damage caused during processing.